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HVAC components

Automotive Injection Mold for Air Duct Housing

Two-cavity air duct housing mold tuned for leakage control, clean shutoff and stable clip force.

Buyer MarketEurope
Application SectorHVAC components
Completed7/19/2025

Buyer concern

The housing used thin walls, multiple clips and an airflow channel that was sensitive to flash and mismatch.

DFM decision

JFMOULD added copper inserts for hot spots, improved parting line shutoff and validated the airflow section during trial review.

Trial outcome

The molded housing met leakage and clip force targets while keeping the launch timing on schedule.

Engineering Snapshot

What a buyer could verify before moving into RFQ

Part and applicationAir duct housing mold

HVAC components

Tooling scope2 cavities

718H + beryllium copper inserts

Validation target39 seconds

8 weeks

From DFM to T1

Manufacturing Process

  1. DFM review of airflow channels, clips, and parting-line shutoffs
  2. Tool machining and localized cooling-insert preparation
  3. Mold fitting, T1 sampling, and engineering correction review

Inspection Plan

Quality Control

  • Parting-line flash and airflow-path consistency inspection
  • Leakage and clip-force validation on trial parts

Program Notes and RFQ Context

The mold had to protect functional airflow geometry while still being practical for ongoing automotive production maintenance.

Next step

Send Project Brief or Files

Share the part context and we will route it into the RFQ review queue with the right material, timing and tooling questions attached.

Manufacturing capabilityEngineering supportCustom toolingQuality controlLead time planningExport experience

Need supplier-fit questions first? Use the contact route or email engineering.

Need the broader automotive program context first? Explore the industry page.

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