
HVAC components
Automotive Injection Mold for Air Duct Housing
Two-cavity air duct housing mold tuned for leakage control, clean shutoff and stable clip force.



Buyer concern
The housing used thin walls, multiple clips and an airflow channel that was sensitive to flash and mismatch.
DFM decision
JFMOULD added copper inserts for hot spots, improved parting line shutoff and validated the airflow section during trial review.
Trial outcome
The molded housing met leakage and clip force targets while keeping the launch timing on schedule.
Engineering Snapshot
What a buyer could verify before moving into RFQ
HVAC components
718H + beryllium copper inserts
8 weeks
From DFM to T1
Manufacturing Process
- DFM review of airflow channels, clips, and parting-line shutoffs
- Tool machining and localized cooling-insert preparation
- Mold fitting, T1 sampling, and engineering correction review
Inspection Plan
Quality Control
- Parting-line flash and airflow-path consistency inspection
- Leakage and clip-force validation on trial parts
Program Notes and RFQ Context
The mold had to protect functional airflow geometry while still being practical for ongoing automotive production maintenance.
Next step
Send Project Brief or Files
Share the part context and we will route it into the RFQ review queue with the right material, timing and tooling questions attached.
Need supplier-fit questions first? Use the contact route or email engineering.
Need the broader automotive program context first? Explore the industry page.


